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The increasing demand for lightweight design of the whole vehicle has raised critical weight reduction targets for crash components such as front rails without deteriorating their crash performances. To this end the last few years have witnessed a huge growth in vehicle body structures featuring hybrid materials including steel and aluminum alloys. In this work, a type of tapered tailor-welded tube (TTWT) made of steel and aluminum alloy hybrid materials was proposed to maximize the specific energy absorption (SEA) and to minimize the peak crushing force (PCF) in an oblique crash scenario. The hybrid tube was found to be more robust than the single material tubes under oblique impacts using validated finite element (FE) models. Compared with the aluminum alloy tube and the steel tube, the hybrid tube can increase the SEA by 46.3% and 86.7%, respectively, under an impact angle of 30°.

This paper examines truck driver injury and loss of life in truck crashes related to cab crashworthiness. The paper provides analysis of truck driver fatality and injury in crashes to provide a better understanding of how injury occurs and industry initiatives focused on reducing the number of truck occupant fatalities and the severity of injuries. The commercial vehicle focus is on truck-tractors and single unit trucks in the Class 7 and 8 weight range. The analysis used UMTRI's Trucks Involved in Fatal Accidents (TIFA) survey file and NHTSA's General Estimates System (GES) file for categorical analysis and the Large Truck Crash Causation Study (LTCCS) for a supplemental clinical review of cab performance in frontal and rollover crash types. The paper includes analysis of crashes producing truck driver fatalities or injuries, a review of regulatory development and industry safety initiatives including barriers to implementation.

The abnormal combustion resulted by the auto-ignition of lubricating oil is a great challenge to the development of Otto-cycle gas engines. In order to investigate the mechanism of lubricating oil droplet vaporization process, a crucial sub-process of auto-ignition process, a new multi-component vaporization model was constructed for high temperature and pressure, and forced gas flow conditions as encountered in practical gas engines. The vaporization model has been conducted with a multi-diffusion sub-model considering the multi-component diffusivity coefficients in the gas phase. The radiation heat flux caused by ambient gas was taken into account in high temperature conditions, and a real gas equation of state was used for high pressure conditions. A correction for mass vaporization rate was used for forced gas flow conditions. Extensive verifications have been realized, and considerable results have been achieved.

This study documented the position and orientation of child restraint systems (CRS) installed in the second rows of vehicles, creating a database of 486 installations. Thirty-one different CRS were evaluated, selected to provide a range of manufacturers, sizes, types, and weight limits. Eleven CRS were rear-facing only, fourteen were convertibles, five were combination restraints, and one was a booster. Ten top-selling vehicles were selected to provide a range of manufacturers and body styles: four sedans, four SUVS, one minivan, and one wagon. CRS were marked with three reference points on each moving component. The contours and landmarks of each CRS were first measured in the laboratory. Vehicle interior contours, belt anchors, and LATCH anchors were measured using a similar process. Then each CRS was installed in a vehicle using LATCH according to manufacturers' directions, and the reference points of each CRS component were measured to document the installed orientation.

Dynamic vehicle loads play critical roles for automotive controls including battery management, transmission shift scheduling, distance-to-empty predictions, and various active safety systems. Accurate real-time estimation of vehicle loads such as those due to vehicle mass and road grade can thus improve safety, efficiency, and performance. While several estimation methods have been proposed in literature, none have seen widespread adoption in current vehicle technologies despite their potential to significantly improve automotive controls. To understand and bridge the gap between research development and wider adoption of real-time load estimation, this paper assesses the accuracy and performance of four estimation methods that predict vehicle mass and/or road grade.

This study was designed to investigate how the spectral power distribution (SPD) of LED headlamps (including correlated color temperature, CCT) affects both objective driving performance and subjective responses of drivers. The results of this study are not intended to be the only considerations used in choosing SPD, but rather to be used along with results on how SPD affects other considerations, including visibility and glare. Twenty-five subjects each drove 5 different headlamps on each of 5 experimental vehicles. Subjects included both males and females, in older (64 to 85) and younger (20 to 32) groups. The 5 headlamps included current tungsten-halogen (TH) and high-intensity discharge (HID) lamps, along with three experimental LED lamps, with CCTs of approximately 4500, 5500, and 6500 K. Driving was done at night on public roads, over a 21.5-km route that was selected to include a variety of road types.

Driving simulators offer a safe alternative to on-road driving for the evaluation of performance. In addition, simulated drives allow for controlled manipulations of traffic situations producing a more consistent and objective assessment experience and outcome measure of crash risk. Yet, few simulator protocols have been validated for their ability to assess driving performance under conditions that result in actual collisions. This paper presents results from a new Simulated Driving Assessment (SDA), a 35- to-40-minute simulated assessment delivered on a Real-Time® simulator. The SDA was developed to represent typical scenarios in which teens crash, based on analyses from the National Motor Vehicle Crash Causation Survey (NMVCCS). A new metric, failure to brake, was calculated for the 7 potential rear-end scenarios included in the SDA and examined according two constructs: experience and skill.

Liver injuries can be significant in vehicle crashes. In this study, the liver anatomy was quantified in both adult and pediatric populations as a function of gender and age. Five anatomical liver measurements were determined using CT scans of 260 normal livers. These measurements include the area and volume, and the length, width, and girth of the liver (IRB HUM00041441). To characterize geometrical shape, an inscribed sphere and circumscribed ellipsoid were fitted on the measurements. In the pediatric population the liver area and volume continuously increased with age. When normalized by patient weight, volume measurements show a decrease in volume with age, suggesting that the liver occupies a smaller proportion of the body with age. In the adult population, liver measurements varied with gender. The superior and inferior locations of the liver were also recorded with respect to the spine. The lower portion was at the L3 in small children and at L2 as children approached puberty.

The front rail, as one main energy absorption component of vehicle front structures, should present steady progressive collapse along its axis and avoid bending collapse during the front oblique impact, but when the angle of loading direction is larger than some critical angle, it will appear bending collapse causing reduced capability of crash energy absorption. This paper is concerned with crashworthiness design of the front rail on a vehicle chassis frame structure considering uncertain crash directions. The objective is to improve the crash direction adaptability of the front rail, without deteriorating the vehicle's crashworthiness performance. Magic Cube (MQ) approach, a systematic design approach, is conducted to analyze the design problem. By applying Space Decomposition of MQ, an equivalent model of the vehicle chassis frame is generated, which simplifies the design problem.

Digital human models (DHM) are now widely used to assess worker tasks as part of manufacturing simulation. With current DHM software, the simulation engineer or ergonomist usually makes a manual estimate of the likely worker standing location with respect to the work task. In a small number of cases, the worker standing location is determined through physical testing with one or a few workers. Motion capture technology is sometimes used to aid in quantitative analysis of the resulting posture. Previous research has demonstrated the sensitivity of work task assessment using DHM to the accuracy of the posture prediction. This paper expands on that work by demonstrating the need for a method and model to accurately predict worker standing location. The effect of standing location on work task posture and the resulting assessment is documented through three case studies using the Siemens Jack DHM software.

The NASS-CDS (1998-2008) and CIREN datasets were analyzed to identify factors contributing to abdominal injury in crash environments where belt use and airbag deployment are common. In frontal impacts, the percentage of occupants sustaining abdominal injury is three times higher for unbelted compared to belted front-row adult occupants (p≺0.0001) at both AIS2+ and AIS3+ injury levels. Airbag deployment does not substantially affect the percentage of occupants who sustain abdominal injuries in frontal impacts (p=0.6171), while belt use reduces the percentage of occupants sustaining abdominal injury in both nearside and farside crashes (p≺0.0001). Right-front passengers in right-side impacts have the highest risk (1.91%) of AIS 3+ abdominal injury (p=0.03). The percentage of occupants with AIS 3+ abdominal injuries does not vary with age for frontal, nearside, or farside impacts.

In a previous study, the authors reported on the development of a finite-element model of the midsize male pelvis and lower extremities with lower-extremity musculature that was validated using PMHS knee-impact response data. Knee-impact simulations with this model were performed using forces from four muscles in the lower extremities associated with two-foot bracing reported in the literature to provide preliminary estimates of the effects of lower-extremity muscle activation on knee-thigh-hip injury potential in frontal impacts. The current study addresses a major limitation of these preliminary simulations by using the AnyBody three-dimensional musculoskeletal model to estimate muscle forces produced in 35 muscles in each lower extremity during emergency one-foot braking.

A finite element (FE) model with knee-thigh-hip (KTH) and lower-extremity muscles has been developed to study the potential effects of muscle tension on KTH injuries due to knee bolster loadings in frontal crashes. This model was created by remeshing the MADYMO human lower-extremity FE model to account for regional differences in cortical bone thickness, trabecular bone, cortical bone with directionally dependent mechanical properties and Tsai-Wu failure criteria, and articular cartilage. The model includes 35 Hill-type muscles in each lower extremity with masses based on muscle volume. The skeletal response of the model was validated by simulating biomechanical tests without muscle tension, including cadaver skeletal segment impact tests documented in the literature as well as recent tests of seated whole cadavers that were impacted using knee-loading conditions similar to those produced in FMVSS 208 testing.

In this paper the development of statistical metamodels and statistical fast running models is presented first. They are utilized for propagating uncertainties in a multi-discipline design optimization process. Two main types of uncertainty can be considered in this manner: uncertainty due to variability in design variables or in random parameters; uncertainty due to the utilization of metamodels instead of the actual simulation models during the optimization process. The value of the new developments and their engagement in multi-discipline design optimization is demonstrated through a case study. An underwater vehicle is designed under four different disciplines, namely, noise radiation, self-noise due to TBL excitation, dynamic response due to propulsion impact loads, and response to an underwater detonation.

The attractiveness of the hydraulic hybrid concept stems from the high power density and efficiency of the pump/motors and the accumulator. This is particularly advantageous in applications to heavy vehicles, as high mass translates into high rates of energy flows through the system. Using dry case hydraulic pumps further improves the energy conversion in the system, as they have 1-4% better efficiency than traditional wet-case pumps. However, evacuation of fluid from the case introduces air bubbles and it becomes imperative to address the deaeration problems. This research develops a bubble elimination efficiency testing apparatus (BEETA) to establish quantitative results characterizing bubble removal from hydraulic fluid in a cyclone deaeration device. The BEETA system mixes the oil and air according to predetermined ratio, passes the mixture through a cyclone deaeration device, and then measures the concentration of air in the exiting fluid.

BACKGROUND: Detailed fatal injury data following fatal motor vehicle crashes (MVC) are necessary to improve occupant safety and promote injury prevention. Autopsy remains the principle source of detailed fatal injury data. However, procedure rates are declining due to a range of technical, ethical and religious concerns. Postmortem computed tomography (PMCT) is a potential alternative or adjunct to autopsy which is increasingly used by forensic researchers. However, there are only limited data regarding the utility of PMCT for analysis of fatal MVC injuries. METHODS: We performed whole body PMCT, autopsy and complete crash reconstruction on 3 subjects fatally injured in MVC in a single county in Michigan. All injuries detected by either PMCT or autopsy were coded using the Abbreviated Injury Scale (AIS). Severe injuries, defined as AIS 3 or higher (AIS 3+), were tallied for each forensic procedure to allow a comparison of relative diagnostic performance.

A Magic Cube (MQ) approach for crashworthiness design has been proposed in previous research [1]. The purpose of this paper is to extend the MQ approach to the blast protection design of a military vehicle system. By applying the Space Decompositions and Target Cascading processes of the MQ approach, three subsystem design problems are identified to systematize the blast protection design problem of a military vehicle. These three subsystems, including seat structure, restraint system, and under-body armor structure, are most influential to the overall blast-protective design target. The effects of a driver seat subsystem design and restraint-system subsystem design on system blast protection are investigated, along with a focused study on the under-body blast-protective structure design problem.

The characterization of human drivers' performance is of great significance for highway design, driver state monitoring, and the development of automotive active safety systems. Many earlier studies are restricted by experimental scope, the number and diversity of human subjects, and the accuracy and extent of measured variables. In this work, driver lateral control performance on limited-access highways is quantified by utilizing a comprehensive naturalistic driving database, with the emphasis on measures of vehicle lateral position and time to lane crossing (TLC). Normative values at various speed ranges are reported. The results represent a statistical view of baseline on-road naturalistic driving performance, and can be used for quantitative studies such as driver impairment and alertness monitoring, the triggering of lane departure warning systems, and highway design.

The current test methods are insufficient to evaluate and ensure the safety and reliability of vehicle system for all possible dynamic situations including the worst cases such as rollover, spin-out and so on. Although the known NHTSA J-turn and Fish-hook steering maneuvers are applied for the vehicle performance assessment, they are not enough to predict other possible worst case scenarios. Therefore, it is crucial to search for the various worst cases including the existing severe steering maneuvers. This paper includes the procedure to search for other useful worst case based upon the existing worst case scenarios in terms of rollover and its application in simulation basis. The human steering angle is selected as a design variable and optimized to maximize the index function to be expressed in terms of vehicle roll angle. The obtained scenarios were enough to generate the worse cases than NHTSA ones.

A multi-body dynamics model of the U.S. Army3s High Mobility Multi-purpose Wheeled Vehicle (HMMWV) has been created using commercial software (ADAMS) to simulate and analyze the vehicle3s rollover behavior. However, manual operation of such simulation and analysis for design purposes is prohibitively expensive and time consuming, limiting the engineers3 ability to utilize the model fully and extract from it useful design information in a timely, cost-effective manner. To address this challenge, a commercial system integration and optimization software (OPTIMUS) is utilized in order to automate the simulation processes and to enable the more complex uncertainty-based analysis of the HMMWV rollover behavior under a variety of external conditions. Challenges involved in integrating the software are highlighted and remedies are discussed. Rollover analysis results from using the integrated model and automated simulation are also presented.